Option accessories of MSC/MX series
- In case of the copper wire is not easy to break, for example, middle/thick wires more than 0.4mm and the multiple strand wires, twisted thin wires and thin fine wires entangled on the round terminals etc, the ANC series of pneumatic scissors should be used to cut the wires. In structure there are two models, horizontal direction and vertical direction-The simple cutter of WCC series also can be used for simple wires without high quality requirements (The wire tail left on the terminal can be 03mm).These two devices can both be installed on the XYZ moving axle,which can be programmed to adjust the cutter's location.
Cutting Unit (ANC.WCC)
- This unit can check the bobbins that aren't inserted in place.The machine timely alarms and shuts down, which can effectively avoid the breakage of the guiding needle.
Bobbin Check Sensor(BSC)
- After the winding is finished, the mechanism located on the winding machine can push out the bobbin, which is caught by the delivery slide.
Automatic Ejecting Device (NKC)
- The function of multi-twister of fine thread, wnfch can twist 3,5,7 braided wire, and the twisting the needle has 0.3mm, 0.5mm, 0.8mm categories. The speed of twisting is fast and do not easy to break.
Twist Unit(TYC,TZ)
- At the end of the winding, if it is required that the end wire be perpendicular to the edge of the bobbin, this device is necessary to press the copper wire before winding the terminal.
WHC series Yarn Wire Pressing Device (WHC)
- Loading bobbin is the fixture with the emptying bobbin to move forward and then insert the fixture directly. Sliding approach is used in unloading of the bobbin.This way is simple and quick.
LUC-BF Moveable Front and Back
- On the fixture there is a position for emptying bobbin and winded bobbin.The fixture move forward and insert the emptying bobbin into the fixture directly,and return back after the fixture descends.When the bobbin retreats, the fixture moves transverse and forward, ascends, and retreats and then discharging is finishedThe condition for using this unit is width of bobbin must be less than half of the spindle distance.
LUC-RL Moveable Front and Back, Left and Right
- When loading bobbin is using the fixture move forward and inserts the fixture directly, and then fall back after the fixture is go down; Slide way is used in Unloading bobbin. In this way the stability of the system can be improved by preventing the falling and slip-out of the bobbin when the fixture moves forward.
LUC-BF/UD Front and Back Movements (with Up-and-Down Movements)
- There are two sets of fixture core on the flap-over unit after the bobbin is inserted onto the fixture on one side manually, press the reservations switch and wait, this unit moves forward after winded and the core is taken out. Then the unit flap-over 180 degrees and retreats after inserting the fixture cover on the machine. Manually take out the winded bobbin on the other side before inserting an empty bobbin.The fixture core works as the central mandril, which can effectively prevent the widening of the fixture.
LUC-IN Flap-over
- There are two sets of fixtures core for alternate using, it is a creative way for that some special-shaped bobbin which fair to use the above kinds of loading and unloading unit and needs to use with the No.3 wire holding unit.
LUC-L Up and Down Elevator Type
- After mounted with a third damping device for double wires, double guiding needle, guiding rod for the double guiding needles and double tension applier. It Is possible to wind copper wires of two different diameters on one machine.
2-wire Twisted Winding Device
- After double guiding needle, guiding rod for the double guiding needles and double tension appller are mounted, it is possible to wind two wires onto one bobbin on one machine.
Double Wire Paralleled Winding Device
- Besides the standard configuration of the wire clamps, a third clamp is mounted on the guiding rod. This device must be used when two kinds of wires are winded. When the first wire is being winded, this device grips the other wire. In an elevator style bobbin structure, this device is used to grip the copper wire. Be aware that this device is divided into single wire and double wire (double the number of main spindle).
No.3 Wire Holding Unit (WWC)
- The Wire Feeder is also called Tension Attenuator, when doing some special slot wiring and stunt and so on.This unit can be used for taking the initiative to send wire to achieve the objectives.
Wire Feeder(WFC)
- For high-voltage transformer, such as ignition coil, Inverter transformer etc, to prevent the thread ends from being rolled into the products, the principle of a strong vacuum is applied to discharge the scrap wire to the recycling bag.
Wire Vacuum Unit (WVC)
- There are mainly two types of passive central mandrils.One type mandril presses the bobbin through the combination of fixture and the core of fixture, which avoids the widening of the bobbin after the winding caused by the tension of the winding.The application of this type of device shall be determined by the shape of the bobbin; the other type is mounted with a movable mandril mechanism on the machine, which advances when winding and pushes the bobbin and releases it when the winding is finished.
Passive Central Mandril Device (TLC)
- Synchronized belt can be used to realize synchronized spinning of the central mandirl and the winding shaft. In respect to the requirement of the winding and the specifics of the bobbins, this device can realize ideal winding effect (one main spindle can be reduced using this device).
Synchronous Tail Stock Unit (TLC-S)
- This device is driven by slave motor and its movements, to the front and back, are controlled by programs. For the bobbins with long distance between the front and back terminals, the wire clamping device with this function is able to reduce the wasted wire and it is easier to pull the wire apart.
Free Position Wire Cutting Unit (FPC)
- At the end of the winding, if it is required to tape, this device is able to directly tape on the winding machine, without pulling off the bobbin from the machine.This circle (winding-taping-winding-taping) can greatly increase the productivity with good reliability and high price/performance ratio.
Automatic Taping Device (TWC)
Thin & Middle Wire Magnet Tension Unit (MTC)
This tension unit adopts no friction damper method of permanent magnet to achiev the stable tension, which is high precision and durable.
This unit has excellent tracking of high speed winding; even through the dramatic changes of the wire speed of the square bobbin winding will not be disconnected.
So that can control the back tension freely, when the bobbin slot wiring etc do not needs too mach tension, the anti-back tension can be closed to avoid disconnection. This action can be controlled by the procedures.
When the wire is disconnected or the copper wire is used up, the alarm sounds and the machine automatically stops after the back tension touches the micro switch on back.
This unit can be used by connecting with all the automatic machines in our company.
Specifications
| Item\Type | MTC20BC | MTC100BC | MTC300BC | MTC800BC | MTC2000BC |
|---|---|---|---|---|---|
| Max.tension | 20g | 100g | 300g | 800g | 2000g |
| Wire dia. | 0.025~0.044mm | 0.04~0.11mm | 0.07~0.21mm | 0.13~0.37mm | 0.24~0.64mm |
| Size | 140×140×70mm | 140×140×70mm | 140×140×70mm | 175×165×85mm | 207×150×85mm |
| Weight | 0.74kg | 0.77kg | 0.77kg | 1.65kg | 2.20kg |
Thick Wire Magnet Tension Unit (CMT)
This series of tension unit is specifically for the winding of cord.
This tension unit adopts no friction damper method of permanent magnet to achieve the stable tension, which is high precision and durable.
When there is no need of intension, the existence of tension can be controlled by the "on" or "off " of the clutch. When doing the action except winding the wire can be stretched out easily to reach the purpose of slot passing, winding terminals etc.
When the wire is disconnected or the copper wire is used up, the alarm sounds and the machine automatically stops after the back tension touches the micro switch on back.
Specifications
| Item\Type | CMT3K | CMT6K | CMT10K |
|---|---|---|---|
| Max.tension(g) | 3000 | 6000 | 10000 |
| Wire dia.(mm) | 0.5~0.82 | 0.6~1.2 | 0.8~1.6 |
| Power(v) | 24 | 24 | 24 |
| Weight | 140×140×70mm | 140×140×70mm | 140×140×70mm |
| Weight(kg) | 7 | 7 | 9 |
Electrical Tension Unit (ETC)
The principle of delivery the wire of stepper motor is adopted to achieve the stable tension, which has fast response and little disconnected phenomenon.
There is an excellent result for the winding of fine wire and Irregular bobbin.
The size of the back tension can be pre-set and the "on" and "off" can be controlled by procedure. Using this function can effectively prevent the disconnection phenomenon when the winding terminals doing some actions of slot passing.
When the tension value reaches over 100g the wire speed can reach 8m per second.
This unit can be used by connecting with all the automatic machines in our company.
Specifications
| Item\Type | ETC200 |
|---|---|
| Max.tension(g) | 200 |
| Wire dia.(mm) | 0.02~0.15 |
| Max.speed(m/sec) | 6 |
| Power(v) | 24 |
| Size(mm) | 80(w)×160(H)×260(D) |
| Weight(kg) | 1.54 |
Close-loop Automatic Tension Unit (ACT500TC)
Programmable tension control function, In a procedure the tension can be set freely by many times according to the requirements.
The angle of the tension rod can be maintained according to the directive feedback control of the angular transducer to achieve the stable tension.
Due to the elimination of the inerttal affects impact caused by wire speed changing when sudden acceleration and deceleration of the wire speed happens and elimination of the unnecessary friction of the copper wire channel, very stable tension can be achieved and wire breakage can be efficiently prevented.
The control system, motors and other components have been installed inside the housing of the tension device, which saves a lot of space.
The on and off of tension can be controlled, the rotation of tension wheel can be turned off when there is no need, making the threading operation easy, safe and reliable.
Specifications
| Item\Type | ACT500TC |
|---|---|
| Max.tension(g) | 500 |
| Wire diameter range(mm) | 0.02~0.15 |
| Max.speed(m/sec) | 25 |
| Power voltage(v) | 220 |
| Size(mm) | 90(W)×250(D)×300(H) |
| Weight(kg) | 3 |